Wire Polishing Machine Specifications
| Wire Polishing Machines | Product name | EM-203 | EM-223 DIG | EM-226 | EM-205 DIG | EM-206 DIG |
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| Diameter range | 0,02 - 0,50 | 0,02 - 3,0 | 1,0 - 10,0 | 0,1 - 4,5 | 0,1 - 8,0 | |
| Casing dimensions (1) | ≤ 28 x 15 | 25x6 - 28x15 | ≤ 53 x 35 | ≤ 28 x 15 | ≤ 53 x 35 | |
| Working heads | 1 | 2 (independent) | ||||
| Programmable time control | ✔︎ | |||||
| Manual time control | ✔︎ | |||||
| Rotation speed | 0 - 1.000 rpm | 0 - 800 rpm | 0 - 1.000 rpm | |||
| Rotation speed microprocessor control | ✘ | ✔︎ | ✔︎ | ✔︎ | ✔︎ | |
| Oscillation speed | 0 - 200 oscillations/min | |||||
| Oscillation speed microprocessor control | ✘ | ✔︎ | ✔︎ | ✔︎ | ✔︎ | |
| Stroke length [mm] | 70 | 70 or 100 | 80 | 50 | ||
| Programmable die holder angle | ✘ | ✔︎ | ✘ | ✘ | ✘ | |
| Input power | 220V 50/60Hz | |||||
| Dimensions w x d x h (approx.) | 250x450x600 | 300x430x705 | 455x470x705 | 550x600x760 | 550x600x760 | |
| Weight (approx.) | 55 kg | 72 kg | 145 kg | 175 kg | ||
- Die holders for other dimensions are available on request
Ultrasonic Polishing Machine Specifications
| Ultrasonic Polishing Machines | Product name | EM-107 DIG | EM-108 DIG |
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| Diameter range | 0,10 - 4,5 mm | 2,0 - 8,0 mm | |
| Casing dimensions (1) | Up to 53 mm | Up to 53 mm | |
| Programmable time control | ✔︎ | ||
| Manual time control | ✔︎ | ||
| Adjustable power | ✔︎ | ||
| Rotation speed | Fixed | ||
| Die swing | ✔︎ | ||
| Vertical swing | ✔︎ | ||
| Nominal ultrasonic frequency | 20 kHz | ||
| Rotating head | ✔︎ | ||
| Input power | 220V 50/60Hz | ||
| Air pressure | 4 - 6 bar | ||
| Dimensions w x d x h (approx.) | 540 x 540 x 1000 mm | ||
| Weight (approx.) | 78 kg | 85 kg | |
- Larger available on request
| Die Polishing Ancillary Equipment | Product name | EM-800 | EM-761 |
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| Description | Needle welding device for ultrasonic polishing machines | Pneumatic wire pulling device for 0,50 - 5 mm |
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| Air pressure | n/a | 4 - 10 bar (built-in regulator) |
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| Input power | 220V (110V optional) | n/a (1) | |
| Dimensions w x d x h (approx.) |
200 x 400 x 700 | 1200 x 300 x 500 mm | |
| Weight (approx.) | 15 kg | 79 kg |
- No electrical input is required
Die shop consumables (ancillary equipment)
| Die Polishing Consumables and Ancillary Equipment | Product name | Polishing Powder | |||
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| Description | Polishing powder for polishing wire drawing dies | ||||
| Type: | Product Code: | Type: | Product Code: | ||
| 0 - ¼ | PDS-0-0.25 | 4 - 8 | PDS-4-8 | ||
| 0 - ½ | PDS-0-0.50 | 5 - 10 | PDS-5-10 | ||
| 0 - 2 | PDS-0-2 | 6 - 12 | PDS-6-12 | ||
| 1½ - 3 | PDS-1.5-3 | 10 - 20 | PDS-10-20 | ||
| 2 - 3 | PDS-2-3 | 14 - 20 | PDS-14-20 | ||
| 2 - 4 | PDS-2-4 | 20 - 30 | PDS-20-30 | ||
| 3 - 6 | PDS-3-6 | 30 - 40 | PDS-30-40 | ||
| 4 - 6 | PDS-4-6 | 40 - 60 | PDS-40-60 | ||
| Product name | Polishing liquid | Liquid vaseline | Mixing cup | wooden box for cup | |
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| Description | Polishing liquid (ready-to-use liquid) | Vaseline (per liter) | Cup for powder mixing | Wooden box for 6 cups | |
| Product Code: | Polishing liquid | Vaseline | Godets-3 | Box 6 godet | |
| Product name | Polish liquid dispensing bottles | Cleaning paper | Adhesive tapes | ||
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| Description | Size: | Product Code: |
Cleaning paper (box of 20 packs) Product Code: | White stickers ⌀25 (5000 stickers) Product Code: | |
| Large (200cc) | BOT-PLAST-G | ||||
| Medium (125cc) | BOT-PLAST-M | ||||
| Small (60cc) | BOT-PLAST-P | ||||
| Die Polishing Consumables and Ancillary Equipment | Product name | Magnifying glass | Tweezers and pliers | ||
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| Description | Magnifying glass for inspecting wire drawing dies | ||||
| Magnification: | Product Code: | Type: | Product Code: | ||
| 15x | LUPA117815 | Tweezers (125mm) | ALICPALM-725225 | ||
| 8x | LUPA1176-8 | Tweezers (160mm) | ALICPALM-20360 | ||
| Pliers | PINZ-PAL-750203 | ||||
| Wire Polishing Machine Consumables | Product name | Copper wire | |||
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| Description | Copper wire for wire polishing | ||||
| Wire diameter: mm |
Sub sizes: mm |
Product code: | Weight: (approx.) | Reel type: | |
| 0,040 - 0,100 | Every 0.005 |
HCW-010 | 0,3 kg | Plastic reel 35 x 61 |
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| 0,101 - 0,150 | HCW-015 | ||||
| 0,151 - 0,200 | HCW-020 | ||||
| 0,201 - 0,400 | HCW-040 | ||||
| 0,401 - 0,600 | HCW-060 | ||||
| 0,601 - 1,000 | HCW-100 | ||||
| 1,001 - 2,000 | HCW-200 | 1,8 kg | Steel reel 70 x 65 | ||
| 2,001 - 3,000 | HCW-300 | 2,5 kg | Steel reel 71 x 75 | ||
| > 3,000 | HCW-350 | 3,5 kg | Steel reel 70 x 95 | ||
| Wire Polishing Machine Consumables | Product name | Tungsten wire | |||
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| Description | Tungsten wire for wire polishing | ||||
| Wire diameter: mm |
Sub sizes: mm |
Product code: | Weight: (approx.) | Reel type: | |
| 0,010 - 0,200 | Contact Esteves Group Check availability | Plastic reel | |||
| Wire Polishing Machine Consumables | Product name | Steel wire | |||
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| Description | Steel wire for wire polishing | ||||
| Wire diameter: mm |
Sub sizes: mm |
Product code: | Weight: (approx.) | Reel type: | |
| 0,050 - 0,100 | Every 0,005 |
HWS-010 | 0,3 kg | Plastic reel | |
| 0,101 - 0,150 | HSW-020 | ||||
| 0,151 - 0,200 | HSW-040 | ||||
| 0,201 - 0,400 | HSW-050 | ||||
| > 0,501 | HSW-100 | ||||
| Wire Polishing Machine Consumables | Product name | Wax | |||
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| Description | Wax, to help pull wire through die | ||||
| Minimum order amount | 1 kg - 4 units of 250 gr | ||||
| Product code | WAX | ||||
