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Features and Benefits
Diamond wire dies with PCD blanks can be used for ferrous and non-ferrous wire drawing applications and for virtually any type of wet and dry wire drawing process. Sizes are available for drawing applications ranging from large drawn rod to ultra-fine wire. This size range includes, but is not limited to, .00157-1.378” (0.040 to 35 mm).
Like all products from Esteves Group, these products are manufactured with the highest quality and accuracy standards.
Polycrystalline diamonds are man-made sintered diamonds and are available in three main groups: self-supported metal filled (designation: Non-supported), tungsten carbide supported metal filled (designation: Supported), and self-supported thermally stable (designation: Thermally Stable).
For each group, several grain structures are available to produce your wire surface finish requirements. All PCD blanks contain randomly oriented diamond particles. The result is a perfectly round wear pattern for each die, ensuring that your wire remains round.
|Ultra-fine (1 µm)||Fine (5 µm)||Medium (12µm)||Coarse (25 µm)|
Applicability and Product Use
PCD dies are frequently used for drawing:
- Copper wire
- Aluminum wire
- Tungsten wire
- Molybdenum wire
- Stainless steel wire
- Coated steel wire
- Special alloy and high-performance alloy wire
- Precious metal wire
- Various other ferrous and non-ferrous metal wire types
Polycrystalline diamond can be chosen as a raw material for the following current products from Esteves Group:
- Wire drawing dies
- Bunching, Stranding and Compacting dies
- Tubing dies
- Split dies
- Shaped wire drawing dies
- Extrusion tools (both tips and dies)
- Compacting dies
- Guide dies
- Burnishing dies
Call now to see how our PCD dies can help improve the quality of your wire.Call